Durable Tapered Idler Roller with Multi-Layer Sealing System

Product Details
Customization: Available
Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
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  • Durable Tapered Idler Roller with Multi-Layer Sealing System
  • Durable Tapered Idler Roller with Multi-Layer Sealing System
  • Durable Tapered Idler Roller with Multi-Layer Sealing System
  • Durable Tapered Idler Roller with Multi-Layer Sealing System
  • Durable Tapered Idler Roller with Multi-Layer Sealing System
  • Durable Tapered Idler Roller with Multi-Layer Sealing System
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  • Overview
  • Product Description
  • Production Process
  • Detailed Photos
  • Product Show
  • Certifications
  • Product Parameters
  • FAQ
  • Company Profile
Overview

Basic Info.

Structure
Ordinary Roller
Bearing Type
Double Sealed Bearing
Type
Grooved Conveyor Idler
Roller Shaft
Q235 Carbon Steel
Roller Length
180mm-3350mm
Roller Dimameter
89mm-219mm
Bearing Model
6203/6204/6205/6303/6305/6306/6307/6308/6309/6310
Bearing House
Q235/Cold Rolled Steel
Pipe Material
Q235 Carbon Steel/ Rubber/ Nylon/ HDPE
Shaft Material
Cold Drawn Steel
Application Industry
Coal Mine/Cement/ Quarry/ Sand Stone
Surface Treatment
Powder Coated/Rubber Coated/Galvanized
Custom
OEM/ODM Available
Roller Type
Carry/Trough/Return/Impact/Self Aligning
Transport Package
Wooden Case
Trademark
HAITONG
Origin
Shanxi, China
HS Code
8431390000
Production Capacity
20000pieces/Month

Product Description

Durable Tapered Idler Roller with Multi-Layer Sealing System
 

Product Description

Our ultra-wear-resistant and highly waterproof rollers are specifically designed for high-intensity, long-distance transportation in harsh environments, such as cement plants, mines, ports, steel mills, power plants, chemical plants, and feed mills. These rollers are designed, selected, manufactured, inspected, and packaged strictly according to international standards (DIN) to ensure product quality and reliability. The designed service life of the rollers exceeds 50,000 hours, meeting the diverse needs of different customers.

Product Advantages
- Steel Pipe: Made from special high-frequency welded steel pipes, and processed with precision rolling to ensure the outer diameter, wall thickness, bending degree, and ovality meet the requirements, ensuring minimal radial runout of the idler roller.

- Shaft: Made from cold-drawn polished shafts, featuring high strength, high hardness, high wear resistance, and high corrosion resistance, ensuring stability in axial displacement and axial load.

- Bearing: Uses internationally renowned brand bearings, characterized by low resistance, good alignment performance, and long lifespan.

- Bearing Housing: Made from hot-rolled pickled steel plates, with high precision and good coaxiality.

- Seal: Adopts a special labyrinth seal design, featuring dustproof, waterproof, and deformation-resistant properties. The seal is well-pressured, extending the service life of the idler roller.

- Lubricating Grease: The oil seals and bearings are filled with No. 2 or No. 3 lithium-based grease, providing excellent waterproofing, heat resistance, and durability. For special environments, low-temperature grease is used to ensure the rollers can operate effectively even in environments as cold as -40°C.

- Surface Treatment: The steel pipe undergoes special rust removal processes with professional equipment to increase the adhesion of the coating material. The coating thickness is ensured, using special acid- and alkali-resistant, hard and wear-resistant coating materials, available in different colors.

- Rust Prevention and Packaging: The shaft ends are treated for rust prevention or fitted with shaft sleeves. Based on customers' requirements for rainproof, moisture-proof, and stacking height during transportation, we offer bare packaging with bundling, pallet packaging, wooden box packaging, iron box packaging, or custom packaging.

Performance Indicators
1. Radial runout ≤ 0.5mm;
2. Rotational resistance ≤ 3N;
3. Axial displacement ≤ 0.3mm;
4. Water immersion sealing ≤ 80g;
5. Service life ≥ 50,000 hours.

Durable Tapered Idler Roller with Multi-Layer Sealing System
 

Production Process

Durable Tapered Idler Roller with Multi-Layer Sealing System

Detailed Photos

Durable Tapered Idler Roller with Multi-Layer Sealing SystemDurable Tapered Idler Roller with Multi-Layer Sealing SystemDurable Tapered Idler Roller with Multi-Layer Sealing SystemDurable Tapered Idler Roller with Multi-Layer Sealing SystemDurable Tapered Idler Roller with Multi-Layer Sealing SystemDurable Tapered Idler Roller with Multi-Layer Sealing SystemDurable Tapered Idler Roller with Multi-Layer Sealing SystemDurable Tapered Idler Roller with Multi-Layer Sealing SystemDurable Tapered Idler Roller with Multi-Layer Sealing SystemDurable Tapered Idler Roller with Multi-Layer Sealing SystemDurable Tapered Idler Roller with Multi-Layer Sealing System
Durable Tapered Idler Roller with Multi-Layer Sealing SystemDurable Tapered Idler Roller with Multi-Layer Sealing SystemDurable Tapered Idler Roller with Multi-Layer Sealing System

Durable Tapered Idler Roller with Multi-Layer Sealing System
Product Show
Durable Tapered Idler Roller with Multi-Layer Sealing System
Certifications

China Coal Safety (MA) Certificate for HAITONG® Conveyor rollers for  Mining Industry

Durable Tapered Idler Roller with Multi-Layer Sealing System

Product Parameters

Durable Tapered Idler Roller with Multi-Layer Sealing System

Durable Tapered Idler Roller with Multi-Layer Sealing System
FAQ

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.

 
Company Profile

Durable Tapered Idler Roller with Multi-Layer Sealing SystemDurable Tapered Idler Roller with Multi-Layer Sealing System



 

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